High Voltage Connectors & Cable Assemblies
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Teledyne Reynolds leads the connector industry worldwide in the design of high voltage connectors and cable assemblies rated for use at voltages from 5 kV DC to 50 kV DC* at altitudes of 70,000 feet (21.34 km) and above while exposed to temperatures as low as -55°C and up to 125°C. While not all connector designs offered by us in this website are designed to operate at those extremes, all will perform with a high degree of reliability when operated as specified. 

​​* For these high voltage multi-pin requirments please contact us.

  • Several families of products are available as connector kits, also called bag assemblies, to allow for assembly at the customer's location or field installation

  • Pre-terminated and tested cable assemblies built to length for customers that prefer a complete solution

  • Connectors that use Teledyne Reynolds' patented Advanced Interface Sealing System™. Technologically advanced, these connectors represent the state-of-the-art in high voltage connector design and manufacture.


 Unshielded

JRTM Series - Compact Rectangular
JR Series.jpg

JR Series of subminiature high voltage cable assemblies that utilise Teledyne Reynolds' patented Advanced Interface Sealing SystemTM are ideally designed to interconnect low power, mini-TWTs to a power supply in Radar or Electronic Countermeasure (ECM) systems. Since their introduction, these high contact density assemblies have also found applications in laser systems, photomultiplier detection systems, night vision systems, Space instruments and other applications where high voltage in a small package with a highly, flexible cable harness is required.

JR Series connectors are only available as pre-assembled plug or receptacle cable assemblies with each assembly wired with Teledyne Reynolds’ Ready-to-Bond™ etched FEP or silicone coated, FEP wire. Both shielded and un-shielded configurations are available.

Altitude Rating 
70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​
Current Rating
3 Amps 

Download PDF           


JR Series  

6 k V D C

4 & 6-pin


 1407 SERIES - Compact Circular
JR Series.jpg

The 1407 Series is a ruggedized 7-pin, bayonet coupled connector family that has been used extensively in airborne Traveling Wave Tube (TWT) and TWT Amplifier (TWTA) applications. The 1407 comes in, both, shielded and non-shielded configurations with plug kits that are available for customer-fabricated cable assemblies using Teledyne Reynolds’ high voltage wire. 
Altitude Rating 
70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​ 
Current Rating
10 Amps


1407 Series

10 kV DC

7-pin

1804 & 1807 SERIES - Compact Circular1807.jpg

The 1804 and 1807 Series of ruggedized 4 and 7-pin connectors have been used in applications ranging from military vehicle electric reactive armor to airborne Synthetic Aperture Radar. The 1807 has even been used on the Ion Propulsion systems that have propelled some of NASA and JAXA’s most successful spacecraft into Deep Space.

Both the 1804 and 1807 use the same connector housings which come in shielded and non-shielded configurations with either threaded or bayonet coupling nuts. Plug kits are available for customer-fabricated cable assemblies using Teledyne Reynolds’ specified wire.  

Altitude Rating 
70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​
Current Rating
13 Amps 

Download PDF


1804 Seri es  

15 k V D C

4-pin 

1807 Series  

15 k V  D C

7-pin


HI/MATETM SERIES - Mixed Signal, Standard Shell

The Hi/MateTM Series are miniature insertable/removeable high voltage contact assemblies for use in MIL-C-38999 Series I, III and IV off-the-shelf connectors having a 12 gauge, rear release, contact retention cavity.

Hi/MateTM contact assemblies expand the capability of MIL-C-38999 connectors, by adapting them to carry 13.5 kVDC from sea level to airborne applications up to 70,000 feet altitude over a temperature range of -55° to 125°C. These contact assemblies are, in actuality, independent high voltage connectors, and do not rely upon the dielectric properties of the MIL-C-38999 insert; making the Hi/MateTM ideally suited to be combined in inserts with fiber optic, coaxial or low voltage pins, since the insert is merely a holder for the Hi/MateTM contact and Advanced Interface SealTM.

Altitude Rating 
70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​ 
Current Rating
5 Amps


Hi/MateD ™ Series

13.5 k V D C

Various Pins


HI/MATE DTM SERIES  - Mixed Signal, Standard Shell

The Hi/MateDTM Series of high voltage insertable/removable contact assemblies are rated at 13.5 kVDC and are designed to be fitted into a Subminiature-D (Sub-D) connector 8 gauge insert cavity. TheHi/MateDTM contact assemblies are fully compatible with low voltage signal, coaxial, fibre optic and power contacts in the same Sub-D connector. These contact assemblies are independent high voltage connectors and do not rely upon the dielectric properties of the Sub-D insert.   

Complete cable assemblies with Hi/MateDTM high voltage contact assemblies installed into Positronic® CBD/CBM Series Subminiature-D connectors, are available from Teledyne Reynolds as fully tested units.
Altitude Rating 
70,000 ft (21.34 km)​
Operating Temperature
-55º to 125ºC​​​​​​​ 
Current Rating
5 Amps
Download PDF​ 


™ Series

13.5 k V D C

Various Pins

Positronic® is a trademark owned by Positronic Industries, Inc.

 Shielded

JR Series.jpgJRTM SERIES - Compact Rectangular

The JR Series of subminiature high voltage cable assemblies that utilise Teledyne Reynolds' patented Advanced Interface Sealing SystemTM are ideally designed to interconnect low power, mini-TWTs to a power supply in Radar or Electronic Countermeasure (ECM) systems. Since their introduction, these high contact density assemblies have also found applications in laser systems, photomultiplier detection systems, night vision systems, Space instruments and other applications where high voltage in a small package with a highly, flexible cable harness is required.

JR Series connectors are only available as pre-assembled plug or receptacle cable assemblies with each assembly wired with Teledyne Reynolds’ Ready-to-Bond™ etched FEP or silicone coated, FEP wire. Both shielded and un-shielded configurations are available.

Altitude Rating 
70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​
Current Rating
3 Amps 

Download PDF           


JR Series  

6 k V D C

4 & 6-pin


1407 SERIES - Compact CircularJR Series.jpg

The 1407 Series is a ruggedized 7-pin, bayonet coupled connector family that has been used extensively in airborne Traveling Wave Tube (TWT) and TWT Amplifier (TWTA) applications. The 1407 comes in, both, shielded and non-shielded configurations with plug kits that are available for customer-fabricated cable assemblies using Teledyne Reynolds’ high voltage wire. 
Altitude Rating 
70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​ 
Current Rating
10 Amps


1407 Series

10 kV DC

7-pin


1804 & 1807 SERIES - Compact Circular1807.jpg

The 1804 and 1807 Series of ruggedized 4 and 7-pin connectors have been used in applications ranging from military vehicle electric reactive armour to airborne Synthetic Aperture Radar. The 1807 has even been used on the Ion Propulsion systems that have propelled some of NASA and JAXA’s most successful spacecraft into Deep Space.

Both the 1804 and 1807 use the same connector housings which come in shielded and non-shielded configurations with either threaded or bayonet coupling nuts. Plug kits are available for customer-fabricated cable assemblies using Teledyne Reynolds’ specified wire.  

Altitude Rating 
70,000 ft (21.34 km)
Operating Temperature
-55º to 125ºC​​​​​​​
Current Rating
13 Amps 

Download PDF


1804 Seri es  

15 k V D C

4-pin 

1807 Series  

15 k V  D C

7-pin